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Forged Steel Full Bore Fully Welded Trunnion Ball Valve with Gear Box

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The A105 full-bore fully welded stem ball valve with gearbox is a high-performance industrial valve, which is widely used in industries such as petroleum, natural gas, and chemical engineering. This valve is manufactured with A105 forged steel, possessing high strength, high toughness and excellent corrosion resistance. The stem design and fully welded structure enable it to maintain stable operation under high pressure differences and at the same time reduce the maintenance requirements. The operation mode equipped with a gearbox makes the valve operation more labor-saving and is suitable for large-diameter and high-pressure working conditions.
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Forged Steel Full Bore Fully Welded Trunnion Ball Valve with Gear Box


Main Features

  • Fully Welded Structure: The valve body adopts a fully welded process without bolt connections, enhancing the overall strength and sealing performance of the valve, and it is especially suitable for high-pressure and high-temperature working conditions.

  • Stem Design: The valve stem is supported by bearings, which reduces the operating torque and improves the stability and reliability of the valve.

  • Full-bore Design: The internal flow passage is unobstructed, allowing the medium to flow smoothly with low pressure loss, and it is suitable for pigging operations.

  • Gearbox Operation: Equipped with a gearbox, it has a small operating torque, operates smoothly and reliably, and is suitable for the operation of large-diameter valves.

  • Fire Safety Design: It complies with the API 607 fire safety standard and can maintain its sealing performance in extreme situations such as fires.

  • Anti-static Device: It has a built-in anti-static device to ensure electrical continuity among the valve stem, ball, and valve body, reducing the safety risks caused by static electricity.

  • Anti-blowout Valve Stem Design: The valve stem design includes a protective sleeve to prevent the valve stem from being blown out under high pressure.

  • Low Emission Design: It adopts low-emission packing, meeting environmental protection requirements.

  • Multiple Connection Methods: It provides various end connection methods such as flange connection and butt welding connection to meet different installation requirements.


Technical Specifications

  • Size Range: 1/2"~56" (DN15~DN1400)

  • Pressure Rating: 150LB~2500LB (PN20~PN420)

  • Applicable Temperature: -46℃~425℃

  • Applicable Medium: Water, gas, oil, corrosive chemicals, etc.

  • Materials:

    • Valve Body: A105 forged steel.

    • Seat: Soft seal (such as PTFE, PEEK) or metal seal.

    • Stem: A105 forged steel.

  • Design Standards: It complies with standards such as API 6D and ASME B16.34.

  • Connection Methods: Flange connection (ASME B16.5), butt welding connection (ASME B16.25).

  • Operation Mode: Gearbox operation.


Application Fields

  • Petroleum and Natural Gas Industry: Used for oil and gas transportation, wellhead isolation, pressure testing, etc., and it is especially suitable for occasions requiring high reliability and fire safety.

  • Chemical Industry: Used to handle highly reactive chemicals to ensure process safety.

  • Power Industry: Used for medium isolation in high-pressure systems, such as boilers and turbines.

  • Municipal Engineering: Used in water supply and drainage systems to ensure water quality safety and pipeline maintenance.


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