DBB ball valve is double plug double discharge ball valve, its biggest highlight is the sealing performance.
DBB ball valve is double plug double discharge ball valve, its biggest highlight is the sealing performance.
Structure and Working Principle
1.Structural Features
The DBB ball valve is mainly composed of a valve body, two independent spheres, a seat, a stem, a drive device and a release system. The valve body is cast with high strength metal and can withstand high pressure and harsh environment. The design of double
ball-double valve seat is the key to realize the double plugging function. The valve seat uses PTFE and other sealing wear-resistant materials to block the flow of media. The valve stem connects the ball with the external driving device. The common driving methods are manual, pneumatic, electric and hydraulic, etc., which can control the rotation of the ball to realize the valve opening and closing. The drain system is the difference between DBB ball valve and ordinary ball valve. The valve body cavity is provided with a drain channel and a drain valve between the two seats for discharging media during maintenance, overhaul or testing the sealing performance of the seat.
2.Working Principle
DBB ball valve works around "double plugging" and "double discharge". When closed, the ball rotates under the drive of the valve stem, the channel is vertical to the pipeline, and the valve seat is closely fitted to block the upstream and downstream media, such as when the petrochemical pipeline transmits oil products, double plugging prevents leakage. "Double discharge" is related to the release system. If the valve is closed and the valve seat leaks, the media will be collected along the release channel to the release valve, which can be discharged when opened. The discharge situation can also detect the sealing of the valve seat. When the valve is opened, the valve stem drives the ball to rotate 90 degrees, the channel is consistent with the pipeline, and the medium can pass, which is easy to operate and can accurately control the flow rate.
The key difference between DBB ball valve and ordinary ball valve is its double seat design. When the valve is closed, the ball acts as a solid fortress, tightly fitting to the front and back seats to create a double sealing line. This subtle design allows even if one seat leaks slightly due to prolonged use or harsh conditions, the other seat can still hold its ground and effectively block the passage of media, providing unmatched sealing reliability in high-pressure, high-risk industrial environments.
DBB ball valves unique double truncation and discharge function can double isolate the pipeline medium and discharge residual in an emergency, greatly reducing the risk of leakage.
DBB ball valve compact design, key components are easy to disassemble and change. Such as the power industry power generation equipment pipeline system, sealing wear and other common problems, can be quickly completed maintenance, shorten downtime, save maintenance costs and time.
Cast iron DBB ball valve operation is extremely simple, just easily turn the ball, you can achieve the opening and closing of the valve and flow regulation. Its operating torque is small, even in the case of manual operation, the operator does not need to spend too much effort, greatly reducing the labor intensity. In addition, the switch status of the valve is clearly displayed through the obvious logo or pointer, which is convenient for the staff to quickly judge, effectively avoid misoperation and improve work efficiency.
Trunnion DBB ball valve has a unique trunnion support structure, through which the ball is firmly mounted on the body. This structural design greatly enhances the stability of the valve at work. When the valve is subjected to the impact of high pressure media, the ear shaft can effectively disperse the force and prevent the ball from displacements or deformation due to uneven force.
Forged steel DBB ball valve adopts high-quality forged steel as the body material, and the forging process gives it excellent strength and toughness. Forged steel in the process of processing, the internal structure is more dense and uniform, compared with ordinary steel, can withstand higher pressure and impact.
The all welded DBB ball valve process is its core highlight. This process tightly connects the valve body as a whole, completely eliminating the potential leakage hazards that may occur in the traditional connection method. Whether it is flammable and explosive media in oil and gas pipelines, or highly corrosive liquids in chemical processes, all welded DBB ball valves can ensure that the media is safely blocked and escort the production and operation.
Stainless Steel DBB ball valves are manufactured from high-quality stainless steel material, which gives it excellent corrosion resistance. The alloy elements such as chromium and nickel contained in stainless steel form a dense and stable passivation film on the surface, effectively preventing the erosion of various corrosive media.
DBB ball valve is the pursuit of quality to the extreme. To meet the demanding requirements of different industrial environments, we choose top corrosion resistant materials, from
high-strength alloys to special synthetic materials, every choice is carefully considered. Whether in the chemical environment of strong acid and alkali, or in the industrial scene full of corrosive gases, DBB ball valve can rely on its tough material, resist erosion, always maintain stable operation, greatly extend the service life of equipment, and save a lot of equipment replacement and maintenance costs for enterprises.
The DBB ball valve, full name double cut-off and discharge ball valve, is the crystallization of engineering wisdom with its unique design. When faced with complex conditions of high pressure and high flow rate, the double truncation function is like installing a strong double insurance for the pipeline. Through the precision mechanical structure, it can accurately cut off the medium flow in an instant, no matter how the pressure in the pipeline is turbulent, it can ensure the reliability of the truncation, effectively prevent the leakage and backflow of the medium, and build a solid foundation for the stable operation of the pipeline system. And the emission function, but also under special conditions show incomparable advantages. In scenarios such as pipeline maintenance and media switching, the efficient discharge design can quickly empty the residual media in the pipeline, greatly shortening the maintenance time, reducing potential risks, and providing strong support for the efficient operation of industrial production.
Stainless steel DBB ball valve with high-quality stainless steel body, excellent corrosion resistance, whether it is chemical acid and alkali, or Marine engineering high salt seawater, can ensure long-term stable operation. Its advanced bidirectional sealing technology, the ball and the valve seat high-precision fit, the medium forward and reverse flow can be tightly truncated, for pharmaceutical, food and beverage and other industries with high sealing requirements, to prevent leakage hazards.
Trunnion DBB ball valve highlights. The trunnion structure makes valve disassembly and installation easier, and maintenance personnel can use the DBB function to quickly isolate the medium and empty the valve chamber during maintenance, so that vulnerable parts can be replaced efficiently without a long shutdown.
The forged steel DBB ball valve is the ideal choice for industrial pipeline control, with significant advantages. The valve body is forged by high quality forged steel, the structure is tight and uniform, the strength and toughness are outstanding, can resist the impact of high pressure media, ensure the safe operation of oil, natural gas and other high pressure pipelines, and prevent the valve body from cracking and deformation.
DBB ball valves are usually made of high quality alloy or stainless steel. Alloy steel has excellent strength and toughness, can withstand high pressure impact at the same time, maintain good deformation resistance. Stainless steel, with its chromium, nickel and other alloy elements, forms a dense and stable passivation film on the surface, giving the valve excellent corrosion resistance, whether in the face of strong acid and alkali media in chemical production, or high salt environment in Marine engineering, can be stable operation, greatly extending the service life of the valve.
The valve body is precision forged. During the forging process, the internal structure of the metal blank becomes more dense and uniform under strong pressure, eliminating potential defects and pores, and further improving the strength of the valve body. The processing accuracy of the ball and the seat is the key, the use of advanced CNC processing technology to ensure that the dimensional accuracy of the ball and the seat reaches the micron level, after high precision grinding, the two fit tightly, even in the face of high pressure difference and high flow rate conditions, the sealing performance is still reliable.
DBB ball valve has significant advantages, using double truncation and discharge (DBB) structure, which can independently truncate the medium on both sides of the valve to achieve bi-directional sealing, effectively prevent leakage, ensure pipeline safety, and play a key role in many scenes with high safety and sealing requirements.
The seat is sealed with high elasticity and wear resistance, such as polytetrafluoroethylene (PTFE) or metal sealing materials (for special conditions such as high temperature and high pressure). When the valve is closed, the valve seat is tightly attached to the surface of the ball under the combined action of the medium pressure and the spring preload force, forming a sealing pair to prevent the leakage of the medium.
The surface of the ball has been processed and ground with high precision, and the surface roughness is extremely low, which can achieve good sealing effect when matched with the seat. At the same time, the ball material itself has high strength and corrosion resistance, ensuring that the sealing performance is not affected during long-term use.
J-VALVES crafted DBB ball valves with precision treatment of seats and spheres. Selection of high quality PTFE or metal sealing materials, when the valve is closed, the valve seat closely fits the ball, forming a two-way seal, in the petrochemical industry, effectively prevent flammable and explosive, strong corrosive media leakage, protect production safety.
The valve body adopts the whole forging, the selection of high-quality alloy steel or stainless steel, the structure is dense after high temperature forging, the strength and toughness are good. It operates stably under high pressure environment of oil and gas long distance pipeline, and can resist seawater, acid and alkali erosion in corrosion-prone scenarios such as ocean and chemical industry, greatly extending service life.