J-VALVES is deeply engaged in the field of plug valves, creating a series of high-quality products with stringent standards.
Its sleeve type plug valve is firmly connected and has excellent sealing performance; Pressure balanced type plug valve effectively cope with pressure fluctuations, smooth operation; Fluorine-lined plug valve has strong corrosion resistance, suitable for strong corrosive media; The three-way plug valve can flexibly realize the flow diversion. These plug valves are made of advanced materials and exquisite technology, seal well, prevent leakage, reduce energy consumption and maintenance costs. Its strong structure can withstand harsh conditions such as high pressure and high temperature, and is widely used in petrochemical, electric power, sewage treatment and other industries to ensure continuous and efficient production. Simple operation, quick opening and closing, significantly improve work efficiency. By choosing J-VALVES, you are choosing high efficiency and reliability. Let J-VALVES stand behind your industrial fluid control1.Structure and Working Principle
I.Structure
The plug valve occupies an important position by virtue of its unique structure and working principle. The core part of the cock, mostly cylindrical or cone, is provided with a through hole, like the "heart switch" of the valve. Under ordinary working conditions, the cock made of copper and cast iron can be competent; However, in the face of harsh environments such as high temperature, high pressure and strong corrosion, stainless steel, alloy steel or materials with special coatings are the "best partners", which ensure stable rotation of the cock and control the opening and closing of the fluid channel and the flow rate.
The valve body is like the "protective shell" of the cock and the "connection hub" of the pipeline, which is tubular, and the two ends of the interface are connected to the pipeline, and the connection methods such as thread, flange and welding are flexible to adapt to different specifications of the pipeline. Material selection also varies according to the scene, the general industry commonly used cast steel valve body; Industries with high demand for corrosion protection, such as chemical industry, rely on fluorine-lined, rubber-lined or corrosion-resistant alloy valve bodies.
II.Working Principle
The working principle of the plug valve is based on the rotating motion of the cock. When the plug valve is closed, the through hole of the plug and the fluid channel of the valve body are perpendicular to each other, and the fluid cannot pass through the valve and the fluid is cut off. When it is necessary to open the valve, the cock is rotated around its axis by a driving device, such as manually turning the handle, pneumatic or electric drive. With the rotation of the cock, the internal through hole is gradually aligned with the fluid channel of the valve body, and the fluid can flow from one end of the valve body through the through hole of the cock, and then flow out from the other end of the valve body, thus achieving the fluid conduction. By controlling the rotation Angle of the cock, the flow rate of the fluid can be precisely adjusted.
The plug valve can not only be used to cut off and switch on the medium flow, but also to achieve multi-channel fluid distribution and flow direction change by changing the shape of the plug body and channel layout. Three-way plug valves are widely used in chemical plants for fluid reversal and distribution, simplifying the complexity of piping systems.
Some plug valves have a certain flow regulation function, by precisely controlling the rotation Angle of the plug, you can flexibly adjust the flow of the medium. In some processes requiring high flow control accuracy, such as feed control of reactor in chemical production, this adjustment performance can meet the needs of fine adjustment of flow in the production process to ensure the stability of the production process and the consistency of product quality.
Choosing a High Quality Plug Valve is Very Important for the Production and Operation of a Company
We focus on providing you with high quality plug valve products, using advanced manufacturing processes and high-quality materials to ensure that every plug valve has excellent performance and reliable quality. Our plug valves are subject to rigorous quality testing and meet international standards to meet the diverse needs of different customers. Whether you need high-pressure plug valves for oil extraction or corrosion-resistant plug valves for chemical production, we can provide you with a customized solution. Our professional team will provide you with comprehensive technical support and services.
In some industrial production processes with high flow requirements, such as oil and natural gas transmission pipeline systems, the plug valve can meet the transportation needs of large flow, ensure the continuity and efficiency of production.
Pressure balance type plug valve It can effectively cope with pressure fluctuations in the pipeline, through the unique pressure balance structure, automatically adjust the pressure difference on both sides of the valve, and always maintain a stable working pressure. In complex scenarios such as oil and natural gas transmission pipelines, medium flow and pressure often vary greatly due to factors such as transmission distance and the start and stop of pumping stations
Stainless steel has high strength and hardness, so that stainless steel plug valve can withstand higher working pressure. In oil and natural gas transmission pipelines, often faced with high pressure transmission, stainless steel plug valve with its material advantages, can stably cope with high pressure, to ensure that the valve under high pressure does not occur deformation, rupture and other problems, to ensure the safety and stability of media transmission, for the high pressure pipeline system to provide reliable control guarantee.
Fluorine lined plug valve adopts a special lining process, fluorine plastic is tightly attached to the valve body and the plug through molding, injection molding, winding and other ways. This lining structure not only retains the mechanical strength of the metal valve body, so that it can withstand the pressure and external impact of the pipeline system, but also gives full play to the corrosion resistance of fluorine plastics, achieving the perfect combination of the properties of the two materials, and improving the overall performance of the valve.
The sleeve connection design of the sleeve type plug valve is unique, which brings great convenience to the installation process. The traditional valve connection often requires complex processes such as welding and thread fastening, which is not only time-consuming and laborious, but also requires high skills of the operator. Sleeve type connection is completely different, just put the card sleeve on the pipe, insert the valve interface, screw the nut, and use the cone deformation of the sleeve to grip the outer wall of the pipe to complete a solid connection. The whole process does not require hot operation, avoiding the safety risks that may be caused by welding, and there is no need to worry about the slip and loosening problems that are easy to occur in threaded connections. In a few simple steps, it can realize the reliable docking of valves and pipelines in a short time, greatly shortening the construction period of the project, reducing the installation cost, especially suitable for use in the scene where the construction period is tight and the field operation conditions are limited.
Flange end stainless steel plug valves have significant advantages. The valve body and cover are made of chromium-nickel-titanium stainless steel, which not only has excellent corrosion resistance, but also can operate stably in harsh chemical environment, humid environment and conditions containing corrosive media, greatly extending the service life of the valve; Moreover, the stainless steel material has high strength and can withstand high pressure to ensure that the valve works safely and reliably under high pressure environment. In terms of sealing, the packing is usually made of oil-immersed asbestos packing flexible graphite, which has good sealing performance and can effectively prevent medium leakage and ensure the tightness of the pipeline system.
In order to achieve precise fluid control and superior sealing performance, three-way plug valves are manufactured with high precision. The processing accuracy of the cock and the valve body directly affects the tightness of the two, and then determines the sealing effect of the valve and the smoothness of operation. From the selection of raw materials to the processing and assembly of each component, each link strictly follows the high standard manufacturing process to ensure the quality and performance of the valve to the best.It can provide targeted solutions according to the special needs of different industries and different working conditions. Whether it is the pressure, temperature, medium corrosion resistance requirements, or different standards for the degree of automation, control accuracy, three-way plug valves can be flexibly adjusted through their own structural design, sealing configuration, drive mode selection, etc, to meet diverse industrial needs.
J-VALVES has established a sound quality control system, which strictly controls the quality of each production process from the incoming inspection of raw materials. In the production process, the use of advanced testing equipment, parts and finished products for all-round testing, to ensure that the product material, size, sealing performance and other indicators meet the requirements.
The plug valve usually adopts a specially designed sealing structure, such as installing high-performance sealing materials between the plug and the valve body, common rubber, polytetrafluoroethylene and so on. These sealing materials have good flexibility, wear resistance and corrosion resistance, and can be tightly fitted to the contact surface of the plug and the valve body, effectively preventing fluid leakage.
By adjusting the rotation Angle of the cock, the flow rate of the fluid can be precisely controlled. The plug valve can realize any opening adjustment from full close to full open, providing users with flexible flow control options. In some industrial production processes that require high accuracy of flow control.
Plug valves can be manufactured with appropriate materials according to different requirements. For example, for high temperature environments, high temperature resistant metal materials can be selected; For high pressure conditions, high strength alloy materials can be used. This allows the plug valve to operate properly over a wide range of temperatures and pressures
● Size: 1/2''-10''(DN15~DN250)
● Pressure Rating: 150LB-600LB/PN16~PN100/10K~60K)
● Material: A351 CF8M/CF8/CF3/CF3M, A216 WCB, A352 LCB/LCC,F51/F53
● Suitable Temperature: -29ºC~150ºC( Different temperature choose different materials).
● Suitable Medium: Water, Steam, Oil and natural gas etc.
● Operation: Hand wheel, Worm wheel, Pneumatic actuator & Electric Actuator.