 |
| Quantity: | |
|---|---|
J-VALVES-BV-1000
J-VALVES
8481804090
This pneumatic ball valve combines a two-piece flanged design with a fully assembled automation package, eliminating external component sourcing. The 316 stainless steel body resists corrosion in harsh environments, while the integrated air filter protects the actuator from particulate damage. The positioner ensures precise flow modulation, and the limit switch enables real-time status monitoring. Ideal for industries requiring hygienic or corrosive fluid control, it offers plug-and-play integration with PLC/DCS systems, reducing installation time by 40% compared to custom-built solutions.
Product Name | 150LB Two Piece Pneumatic Stainless Steel Flanged Ball Valve with Air Filter, Limit Switch, Solenoid Valve, Positioner |
Material | Stainless Steel/Duplex steel/Aluminium Bronze/Nickel-aluminum Bronze/Titanium Alloy, etc. |
Pressure | 150LB-2500LB |
Size | 1/2 inch~ 48 inch（DN15~DN1200) |
End Connection | RF/RTJ/BW/SW |
Working Temp | -196ºC~400ºC option. |
Mode of operation | Lever/Hydraulic/Pneumatic/Electric |
Suitable Medium | Water,Natural Gas,Oil and some corrosive liquid |
Features | Rising stem,OS&Y,Bolted Bonnet or Pressure Sealed,non-rising stem option |
Integrated Automation Package for Plug-and-Play Efficiency
The valve arrives fully configured with an air filter (5μm rating), solenoid valve (24V DC/120V AC), limit switch (SPDT, IP67), and smart positioner (HART-compatible), eliminating the need for separate component procurement and calibration. This reduces engineering time by 60% in projects like chemical batch reactors or water treatment plants, where complex pneumatic systems often cause delays. The pre-assembled package ensures compatibility, with the air filter preventing actuator wear from contaminated compressed air—a common failure point in industrial settings—thereby extending service life by 30% compared to unfiltered systems.
Two-Piece Design for Rapid Maintenance
The split-body construction allows field replacement of seats, seals, or the ball in ≤30 minutes without disconnecting pipelines, critical for minimizing downtime in continuous processes like food processing (where sanitization cycles require quick valve access) or pharmaceutical manufacturing (where production halts impact batch integrity). Unlike welded designs, the two-piece structure avoids costly system depressurization, enabling maintenance during scheduled stops without disrupting adjacent operations. This modularity aligns with lean manufacturing principles, reducing labor costs by 50% during routine inspections.
Corrosion Resistance for Diverse Media
Constructed from 316 stainless steel (UNS S31600), the valve withstands chloride-induced pitting (30,000+ ppm Cl⁻) in seawater-based systems and stress corrosion in acidic environments (e.g., 30% nitric acid at 60°C). This makes it suitable for marine desalination plants, cosmetic ingredient mixing, and electroplating lines, where material purity and resistance to trace contaminants are critical. The alloy’s smooth surface (Ra ≤0.8μm) meets FDA 21 CFR Part 177.2600 standards for food contact, ensuring compliance in hygienic applications without additional coatings.
Precise Positioning & Real-Time Feedback
The intelligent positioner provides ±0.5% stroke accuracy, enabling fine-grained flow control in applications requiring precise dosing, such as pharmaceutical synthesis or paint formulation. The SPDT limit switch offers instant feedback to the control system, confirming full open/closed states to prevent process deviations—a vital feature in safety interlock systems for flammable media. In oil refinery bypass lines, this precision reduces pressure surges by 25%, protecting downstream equipment from damage. The HART communication protocol supports predictive maintenance, flagging wear issues before failures occur.
Global Compliance & Environmental Adaptability
Certified to API 608, ASME B16.5, and CE PED Module H, the valve meets international standards for pressure integrity (150LB) and fugitive emissions (ISO 15848-1 Class A). Its IP68-rated actuator enclosure and weatherproof solenoid valve withstand harsh climates, from desert dust (IP6X) to coastal salt spray (NACE MR0175), making it suitable for offshore platforms and outdoor installations. The fire-safe design (API 607) ensures metal-to-metal sealing during emergencies, while the anti-static spring prevents electrostatic buildup in hydrocarbon flows, complying with ATEX Zone 2 directives.
Customizable for Diverse Actuation Needs
The valve supports multiple pneumatic configurations—double-acting or spring-return (fail-safe open/closed)—to match application safety requirements. In power plant cooling systems, the fail-safe closed option protects turbines from overheating, while in chemical storage, fail-safe open ensures tank depressurization during power outages. Optional features like NAMUR valve mounting, explosion-proof solenoids, and low-temperature kits (-40°C) extend its versatility, catering to unique operational demands without compromising performance or compliance.
Installation and Maintenance
Installation: The valve is designed for easy installation. It comes with clear installation instructions and can be integrated into existing piping systems with minimal effort. However, it is recommended to follow industry best practices and ensure proper alignment and tightening of connections.
Maintenance: Regular maintenance is essential to ensure the optimal performance of the valve. This includes periodic inspection of the sealing elements, lubrication of the valve stem, and checking for any signs of leakage or damage. The self-sealing design reduces the frequency of major maintenance tasks, but routine checks are still necessary to identify any potential issues early.
Quality Assurance: Our valves are manufactured in accordance with international quality standards and undergo rigorous testing procedures. This ensures that each valve meets the highest quality and performance requirements.
Technical Support: We provide comprehensive technical support to our customers. Our team of experts is available to assist with installation, operation, and maintenance questions. We also offer training programs to help customers optimize the use of our valves.
Customization Options: We understand that different applications may have unique requirements. Therefore, we offer customization options such as special connection types, sizes, and coatings to meet specific customer needs.
This pneumatic ball valve combines a two-piece flanged design with a fully assembled automation package, eliminating external component sourcing. The 316 stainless steel body resists corrosion in harsh environments, while the integrated air filter protects the actuator from particulate damage. The positioner ensures precise flow modulation, and the limit switch enables real-time status monitoring. Ideal for industries requiring hygienic or corrosive fluid control, it offers plug-and-play integration with PLC/DCS systems, reducing installation time by 40% compared to custom-built solutions.
Product Name | 150LB Two Piece Pneumatic Stainless Steel Flanged Ball Valve with Air Filter, Limit Switch, Solenoid Valve, Positioner |
Material | Stainless Steel/Duplex steel/Aluminium Bronze/Nickel-aluminum Bronze/Titanium Alloy, etc. |
Pressure | 150LB-2500LB |
Size | 1/2 inch~ 48 inch（DN15~DN1200) |
End Connection | RF/RTJ/BW/SW |
Working Temp | -196ºC~400ºC option. |
Mode of operation | Lever/Hydraulic/Pneumatic/Electric |
Suitable Medium | Water,Natural Gas,Oil and some corrosive liquid |
Features | Rising stem,OS&Y,Bolted Bonnet or Pressure Sealed,non-rising stem option |
Integrated Automation Package for Plug-and-Play Efficiency
The valve arrives fully configured with an air filter (5μm rating), solenoid valve (24V DC/120V AC), limit switch (SPDT, IP67), and smart positioner (HART-compatible), eliminating the need for separate component procurement and calibration. This reduces engineering time by 60% in projects like chemical batch reactors or water treatment plants, where complex pneumatic systems often cause delays. The pre-assembled package ensures compatibility, with the air filter preventing actuator wear from contaminated compressed air—a common failure point in industrial settings—thereby extending service life by 30% compared to unfiltered systems.
Two-Piece Design for Rapid Maintenance
The split-body construction allows field replacement of seats, seals, or the ball in ≤30 minutes without disconnecting pipelines, critical for minimizing downtime in continuous processes like food processing (where sanitization cycles require quick valve access) or pharmaceutical manufacturing (where production halts impact batch integrity). Unlike welded designs, the two-piece structure avoids costly system depressurization, enabling maintenance during scheduled stops without disrupting adjacent operations. This modularity aligns with lean manufacturing principles, reducing labor costs by 50% during routine inspections.
Corrosion Resistance for Diverse Media
Constructed from 316 stainless steel (UNS S31600), the valve withstands chloride-induced pitting (30,000+ ppm Cl⁻) in seawater-based systems and stress corrosion in acidic environments (e.g., 30% nitric acid at 60°C). This makes it suitable for marine desalination plants, cosmetic ingredient mixing, and electroplating lines, where material purity and resistance to trace contaminants are critical. The alloy’s smooth surface (Ra ≤0.8μm) meets FDA 21 CFR Part 177.2600 standards for food contact, ensuring compliance in hygienic applications without additional coatings.
Precise Positioning & Real-Time Feedback
The intelligent positioner provides ±0.5% stroke accuracy, enabling fine-grained flow control in applications requiring precise dosing, such as pharmaceutical synthesis or paint formulation. The SPDT limit switch offers instant feedback to the control system, confirming full open/closed states to prevent process deviations—a vital feature in safety interlock systems for flammable media. In oil refinery bypass lines, this precision reduces pressure surges by 25%, protecting downstream equipment from damage. The HART communication protocol supports predictive maintenance, flagging wear issues before failures occur.
Global Compliance & Environmental Adaptability
Certified to API 608, ASME B16.5, and CE PED Module H, the valve meets international standards for pressure integrity (150LB) and fugitive emissions (ISO 15848-1 Class A). Its IP68-rated actuator enclosure and weatherproof solenoid valve withstand harsh climates, from desert dust (IP6X) to coastal salt spray (NACE MR0175), making it suitable for offshore platforms and outdoor installations. The fire-safe design (API 607) ensures metal-to-metal sealing during emergencies, while the anti-static spring prevents electrostatic buildup in hydrocarbon flows, complying with ATEX Zone 2 directives.
Customizable for Diverse Actuation Needs
The valve supports multiple pneumatic configurations—double-acting or spring-return (fail-safe open/closed)—to match application safety requirements. In power plant cooling systems, the fail-safe closed option protects turbines from overheating, while in chemical storage, fail-safe open ensures tank depressurization during power outages. Optional features like NAMUR valve mounting, explosion-proof solenoids, and low-temperature kits (-40°C) extend its versatility, catering to unique operational demands without compromising performance or compliance.
Installation and Maintenance
Installation: The valve is designed for easy installation. It comes with clear installation instructions and can be integrated into existing piping systems with minimal effort. However, it is recommended to follow industry best practices and ensure proper alignment and tightening of connections.
Maintenance: Regular maintenance is essential to ensure the optimal performance of the valve. This includes periodic inspection of the sealing elements, lubrication of the valve stem, and checking for any signs of leakage or damage. The self-sealing design reduces the frequency of major maintenance tasks, but routine checks are still necessary to identify any potential issues early.
Quality Assurance: Our valves are manufactured in accordance with international quality standards and undergo rigorous testing procedures. This ensures that each valve meets the highest quality and performance requirements.
Technical Support: We provide comprehensive technical support to our customers. Our team of experts is available to assist with installation, operation, and maintenance questions. We also offer training programs to help customers optimize the use of our valves.
Customization Options: We understand that different applications may have unique requirements. Therefore, we offer customization options such as special connection types, sizes, and coatings to meet specific customer needs.
