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J-VALVES
Design Features
Stainless Steel Construction:Valve body available in CF8 (304), CF8M (316), CF3M (316L) or low-temperature carbon steel LCB/LCC, featuring excellent low-temperature impact resistance, suitable for corrosive and cryogenic media.
Extended Stem Design:Stem length customizable as required, with standard extension ranging from 150mm to 3000mm, positioning the operating unit above ground, on a platform or outside insulation layers, complying with API 6D requirements for buried valves.
Resilient Wedge / Metal Sealing:Resilient wedge (covered with NBR/EPDM) provides self-compensating sealing for bubble-tight shut‑off; metal-seated wedge with Stellite hardfacing is designed for high-temperature and high-pressure services.
Full Bore Design:Straight, unobstructed flow passage ensures extremely low pressure drop and excellent pigging capability, ideal for pipeline cleaning operations and high-viscosity media.
Flanged Connections:RF (Raised Face), RTJ (Ring Type Joint) flanges complying with ASME B16.5/B16.47, pressure ratings Class 150LB to 1500LB.
Stem Protection Structure:Guide brackets or protective sleeves provided for the extended section to prevent stem bending and deformation; bottom drain port designed to remove condensate and impurities.
Cryogenic Service Adaptation:Extended stem keeps the bonnet away from low‑temperature media to avoid packing freezing; vacuum insulation or electric heat tracing can be installed on the stem extension.
Flexible Operation:Handwheel (standard), bevel gearbox, electric actuator, pneumatic/hydraulic actuator, supporting remote control and automation integration.
Position Indication System:Opening indicator mounted on top of the stem; limit switches and position transmitters available as options for remote status monitoring.
Anti‑Static & Fire‑Safe Design:Electrical continuity between body and wedge, stem and body, complying with API 607 fire test requirements.
Technical Specifications
Size Range: 2″ to 48″ (DN50 to DN1200)
Pressure Rating: Class 150LB to 1500LB (PN20 to PN250)
Temperature Range: -29℃ to +425℃
Extended Stem Length: 150mm to 3000mm (standard), custom lengths available
Body: CF8, CF8M, CF3M, CK20 (310), CN7M (Alloy 20), LCB/LCC (low-temperature carbon steel)
Wedge: CF8M with Stellite hardfacing, solid 316 stainless steel, resilient wedge (metal core + rubber covered)
Stem: 316 stainless steel, 17‑4PH, XM‑19, Inconel 718 (for high temperature & pressure)
Seat: Body Stellite hardfacing, insert 316 stainless steel, PTFE/metal composite
Packing: Flexible graphite, low‑temperature graphite, PTFE V‑type set
Gasket: Spiral wound gasket (304/316 + graphite), metallic ring gasket
End Connection: Flanged (RF/RTJ/FF), Butt‑Weld (BW)
Design Standard: ASME B16.34, API 600, API 6D
Test Standard: API 598, API 6D
Face‑to‑Face Dimension: ASME B16.10
Applications
LNG & Natural Gas Industry:Low‑temperature pipelines at LNG terminals, liquefaction plants and vaporization stations. Extended stem locates operating unit away from -162℃ cryogenic zone, preventing freezing injuries and packing failure.
Cryogenic Air Separation Units:Storage, transportation and vaporization systems for liquid oxygen, liquid nitrogen and liquid argon, ensuring reliable sealing and operation under cryogenic conditions.
Chemical & Petrochemical:Low‑temperature storage and transfer of ethylene, propylene, reactor inlet/outlet and low‑temperature separation systems.
Power Industry:Equipment cooling water and essential service water systems in nuclear power plants, pipelines in underground corridors and containment buildings.
Shipbuilding & Offshore Engineering:Cargo systems of LNG carriers and FSRU (Floating Storage and Regasification Unit), meeting deck operation requirements.
Advantages & Value
Safe & Convenient Operation:Extended stem moves the operating unit to a safe area, avoiding personnel contact with cryogenic, high‑temperature or hazardous media, complying with OSHA and API RP 14E safety standards.
Lower Maintenance Cost:Operation and maintenance can be performed without excavation or insulation removal, greatly reducing downtime and earthwork costs.
Reliable Performance in Cryogenic Service:Bonnet kept away from low‑temperature zone maintains packing temperature within operable range, preventing freezing and jamming, ensuring quick response in emergency situations.
Combination of Standardization & Customization:Strictly complies with API 6D and other international standards, while offering flexible customization of stem length, protective sleeve type, operation mode, etc., to meet project‑specific requirements.
Environmental Protection & Compliance:Zero‑leakage design meets EPA low‑emission requirements. Buried installation reduces above‑ground facilities, adapting to urban landscape and environmental protection needs.
I. API 6D Authoritative Standard Sets Quality Benchmark for Pipeline Ball ValvesAPI Specification 6D published by American Petroleum Institute is the globally recognized benchmark for pipeline valves, covering ball valves, gate valves and plug valves for oil & gas transmission systems. This standard
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