| Availability: | |
|---|---|
| Quantity: | |
J-VALVES
Structural Features
Low-Temperature Tough Materials:The valve body is made of cryogenic materials such as ASTM A352 LCB/LCC (low-temperature cast carbon steel), A350 LF2 (low-temperature forged steel), or A182 F304/F316 (stainless steel, cryogenically treated). Cryogenic treatment at -196℃ in liquid nitrogen eliminates residual stress, stabilizes the austenitic structure, prevents low-temperature embrittlement and dimensional variation, and ensures toughness and reliability at extreme low temperatures.
Extended Bonnet Design:The bonnet length is customized according to the insulation thickness (typically 150mm–600mm), keeping the stuffing box and operating mechanism away from the cryogenic zone of the valve body. This prevents cold injury to operators, avoids interference between insulation layers and operation, and reduces freezing failure of the packing area caused by cold conduction.
Globe Valve Structure:The valve body features an S-shaped flow passage. The disc lifts vertically along the centerline of the seat, with short opening/closing stroke and low sealing surface wear. It is suitable for frequent operation and precise throttling control, and offers superior sealing performance over ball valves in
cryogenic service.
Disc & Seat Sealing:The sealing surfaces of the disc and seat adopt metal-to-metal sealing or Stellite hardfacing, providing excellent resistance to low-temperature erosion and wear. Reliable sealing is maintained after repeated cycles, with leakage rate up to API 598 zero leakage or ISO 5208 Rate A/B.
Low-Temperature Packing System:The extended stuffing box uses multi-layer PTFE/V-type graphite or special low-temperature packing. Combined with the cold isolation effect of the extended bonnet, it maintains the packing area temperature within an operable range and prevents freezing-induced leakage or operational failure.
Flanged Connection:RF (Raised Face) or RTJ (Ring-Type Joint) flanged connections are applied, conforming to ASME B16.5/EN 1092-1 standards, ensuring reliable installation and tight sealing under cryogenic conditions.
Stem Design:The rising stem structure is equipped with a low-temperature stuffing box sealing system. Stem threads are located outside the valve body (rising type), enabling easy observation of opening indication and meeting operational requirements in cryogenic service.
Fire-Safe Design:Complies with API 607 standards. In case of fire, metal-to-metal sealing and graphite packing retain adequate sealing performance to prevent massive leakage of cryogenic media.
Anti-Static Device:Built-in anti-static spring/steel ball structure conducts static electricity between the stem and valve body, preventing static accumulation caused by high-speed flow of cryogenic media.
Blowout-Proof Stem:The stem is designed with a lower anti-blowout shoulder, preventing the stem from being blown out by media pressure even in case of abnormal overpressure inside the valve.
Flow Direction Indication:A flow arrow is cast or marked on the valve body, indicating low-inlet and high-outlet flow direction to ensure correct installation, reduce operating force and protect sealing surfaces.
Insulation-Compatible Design:Reserved installation space for external insulation layers on the valve body, matched with the extended bonnet, ensures complete and interference-free insulation structure, minimizing cold loss and condensation.
Technical Parameters
Nominal Diameter: DN50 to DN400 (2" to 16")
Pressure Rating: PN20 to PN100 (Class 150LB to 600LB)
Temperature Range: -196℃ to +100℃
Body/Bonnet: ASTM A352 LCB/LCC (low-temperature cast carbon steel), A350 LF2 (low-temperature forged steel), A182 F304/F316 (stainless steel, cryogenically treated)
Disc: Body-matched material + Stellite hardfacing, or 13Cr stainless steel
Seat: Body-matched material + Stellite hardfacing, or body-hardened
Stem: F304/F316 or 17-4PH precipitation-hardened stainless steel (cryogenically treated)
Sealing Materials: PTFE/RPTFE/PCTFE (auxiliary seat sealing); special low-temperature graphite or PTFE V-type combination (stem packing)
Extended Bonnet: Body-matched material, length customized per insulation thickness
Gasket: Spiral-wound gasket (inner & outer rings) or special low-temperature gasket
End Connection: Flanged (RF or RTJ, conforming to ASME B16.5/EN 1092-1)
Operation: Handwheel (standard); optional gear operator, pneumatic or electric actuator (low-temperature type)
Design Standard: ASME B16.34
Test Standard: API 598, BS 6364 low-temperature test
Face-to-Face Dimension: Conforms to ASME B16.10
Applications
LNG Industry Chain: Used in low-temperature piping systems for LNG production, storage, transportation and regasification stations, providing precise regulation and reliable shut-off for cryogenic media, resistant to -162℃ LNG and -196℃ liquid nitrogen pre-cooling.
Large-Scale Air Separation Units: Applied in large-bore low-temperature pipelines for storage and transportation systems of air separation products such as liquid oxygen (-183℃), liquid nitrogen (-196℃) and liquid argon (-186℃).
Low-Temperature Chemical Industry: Used in transportation and reaction systems for low-temperature chemical media including ethylene (-104℃) and propylene (-47℃), preventing low-temperature leakage and cold injury risks.
General Cryogenic Service: Suitable for precise regulation, on/off control and reliable isolation of various low-temperature liquids and gases.
Advantages & Values
Excellent Sealing in Cryogenic Service:The linear flow characteristic of the globe valve enables fine flow regulation even at small openings. Its sealing performance is superior to ball valves under cryogenic conditions, making it ideal for applications requiring precise control.
Safe Low-Temperature Operation:The extended bonnet elevates the operating mechanism away from the cryogenic zone, effectively preventing cold injury and avoiding freezing-induced leakage or seizure in the packing area, ensuring safe operation and durable sealing in cryogenic service.
Reliable Cryogenic Materials:Low-temperature tough materials, after cryogenic treatment, maintain outstanding toughness and dimensional stability at -196℃, avoiding low-temperature embrittlement and leakage.
Optimized Insulation Compatibility:The extended bonnet integrated with insulation design ensures a complete, interference-free insulation structure, reducing cold loss and condensation and improving system energy efficiency.
Flow-Controlled Sealing Protection:The low-inlet and high-outlet flow design allows media pressure to assist sealing, delivering low operating torque during closing and preventing direct erosion of sealing surfaces by high-speed fluid.
International Standard Compliance:Meets global standards including ASME, BS and MSS, and passes certified low-temperature tests, satisfying procurement requirements for international cryogenic projects.
The industrial gate valve is one of the most widely used isolation valves in high-pressure pipeline systems. Designed primarily for fully open or fully closed service, gate valves provide excellent flow capacity, low pressure loss, and reliable shut-off performance in demanding industries such as oil and gas, petrochemical, power generation, and chemical processing.
J-VALVES manufactures 24" 1500LB WCB micro-resistance slow closing swing check valve, API 6D certified high pressure non return valve, eliminate pipeline water hammer, custom service for oil, power & gas transmission lines, industrial valve manufacturer since 2009 with global project cases.
Globe valves are essential linear motion control components widely used in industrial piping systems for fluid shutoff, pressure regulation, and flow control. Among the most commonly deployed variants are ordinary straight globe valves and Y-type globe valves.
In modern industrial piping systems, check valves play a critical role in preventing reverse flow, protecting pumps, compressors, and other pressure-sensitive equipment. Among various check valve designs, the lug type dual plate check valve has become a preferred solution for applications requiring compact structure, reliable sealing performance, and efficient flow control.
In industrial pipeline systems, maintaining stable fluid flow is essential for improving equipment efficiency, reducing maintenance requirements, and extending the service life of critical components. Y Strainers, also known as Y Type Filters, are widely used as pipeline protection devices to remove unwanted solid particles and prevent contamination from affecting pumps, valves, heat exchangers, and other process equipment.
An in-depth analysis of the non-slam design principles and selection criteria of large-diameter axial flow check valves (30" 600LB WCB), combined with J-VALVES' real success stories in gas stations and high-pressure pumping stations to provide one-stop fluid control solutions.
In modern industrial pipeline systems, reliable flow control and prevention of reverse media flow are essential for ensuring equipment safety and operational efficiency. Double Plate Wafer Check Valves, also known as Dual Plate Check Valves, have become a preferred solution in many industries due to their compact structure, fast response capability, and excellent sealing performance.
Marine piping systems operate in some of the most challenging environments, where seawater corrosion, suspended particles, and continuous operation can significantly affect equipment reliability. Effective filtration is essential to protect pumps, valves, heat exchangers, and other critical components from damage caused by foreign particles.
A professional guide on choosing pneumatic actuators and explosion-proof limit switches for high-risk industrial conditions (high temp, pressure, explosive gas). Learn J-VALVES' selection criteria and field success.
In demanding industrial environments, valve material selection directly influences system reliability, maintenance frequency, and long-term operating costs. For applications involving seawater, offshore platforms, shipbuilding, and corrosive industrial media, C95800 Nickel Aluminum Bronze Gate Valves have become a preferred solution due to their excellent corrosion resistance, mechanical strength, and durability.
In industrial pipeline systems, maintaining clean fluid flow and protecting downstream equipment are essential for improving operational reliability. The Y Type Strainer is one of the most widely used filtration devices for removing unwanted solid particles from liquid and gas systems.
J‑VALVES manufactures stainless steel flanged gate valves complying with GOST 5762‑2002 Russian standard with strict workshop quality control, suitable for Russian oil & gas, pipeline projects, offering customized gate valves with reliable corrosion & low‑temperature resistance.
Confused about DBB, DIB-1 & DIB-2 trunnion ball valve seat structures? Learn SPE/DPE sealing mechanism, API 6D double block and bleed standard, J-VALVES DBB valve technical advantages for oil gas, LNG and chemical process industry.
In demanding industrial environments, valve material selection plays a critical role in ensuring long-term reliability, especially in applications involving seawater, marine systems, offshore platforms, and corrosive media. The C95800 triple offset flanged butterfly valve has become an ideal flow control solution due to its excellent corrosion resistance, high mechanical strength, and advanced sealing performance.
Among pipeline protection equipment, the Y strainer plays an important role in removing unwanted solid particles and protecting critical downstream equipment such as pumps, valves, meters, and heat exchangers.
Learn swing check valve working principle for pipeline backflow prevention. J-VALVES swing check valve manufacturer, carbon/stainless/alloy steel, API 6D certified for oil gas water treatment, low pressure drop zero leakage, custom service available.
Real workshop photos of J-VALVES floating ball valve production line. Full manufacturing process of stainless steel & WCB carbon steel flanged floating ball valves, CNC machining & API standard pressure test. Mass production & custom service for global overseas industrial pipeline projects, check our factory quality control capacity.
In critical industrial systems, valve reliability directly affects operational safety, process stability, and equipment protection. Applications such as LNG terminals, petrochemical plants, power generation facilities, and high-pressure process systems require valves that can provide accurate flow control, dependable shutoff, and long-term service performance.
In industrial pipeline systems, maintaining stable flow quality and protecting downstream equipment are essential for operational efficiency. Basket strainers play a critical role in removing solid contaminants such as rust, scale, welding debris, and particulate matter from fluid systems.
J-VALVES manufactures 16" 150LB WCB large bore gate valves complying with API 6D standard, RF & RTJ flange faces, WCB carbon steel for oil & gas, petrochemical pipeline projects. In-house workshop, mass export worldwide, customized large size gate valves with successful industrial cases.