| Availability: | |
|---|---|
| Quantity: | |
Structural Features
Carbon Steel WCB Material: The valve body is made of carbon steel WCB, which has high strength and good high-temperature resistance, enabling it to withstand pressure and temperature changes under extreme working conditions.
Pressure Seal Design: The unique pressure seal structure ensures more reliable sealing performance as the system pressure increases, effectively preventing medium leakage.
Welded Structure: The valve body adopts a welding process, which enhances structural stability and integrity, and reduces the leakage risk that may be caused by bolted connections.
Y-Type Flow Channel Design: The streamlined Y-type flow channel design reduces fluid resistance, improves medium flow efficiency, and at the same time minimizes the erosion of the valve interior by the medium.
Butt-Welded Connection: The butt-welded (BW) connection provides a firm link with the pipeline system and excellent sealing performance, making it suitable for high-pressure and high-temperature working conditions.
Valve Stem Blow-Out Prevention Design: The valve stem is equipped with a blow-out prevention device, which ensures safety during high-pressure operation and prevents the valve stem from being blown out due to medium pressure.
Fire Safety Design: Compliant with relevant fire safety standards, the valve can maintain sealing performance even in case of fire, preventing medium leakage and ensuring system safety.
Technical Parameters
Size: 4" (DN100)
Pressure Class: 2500LB (PN420)
Temperature Range: -29℃ to +425℃
Materials:
Valve Body: Carbon Steel WCB
Valve Core: Stainless Steel (e.g., 316 Stainless Steel)
Valve Seat: Stainless Steel (e.g., 316 Stainless Steel)
Valve Stem: Stainless Steel (e.g., 316 Stainless Steel)
Sealing Material: Flexible Graphite, PTFE, etc.
Connection Method: Butt-Weld (BW)
Operation Mode: Manual (Handwheel Operation), Pneumatic, Electric
Design Standard: API 600
Testing Standards: API 598, ISO 5208
Face-to-Face Dimensions: Compliant with ASME B16.10 Standard
Application Fields
Oil and Natural Gas Industry: Used in oil and gas field exploration, gathering, transportation, and processing systems to ensure reliable control and isolation of media.
Chemical Industry: Suitable for the transportation and reaction systems of various chemical media, preventing medium leakage and ensuring production safety.
Power Generation Industry: Used in steam systems and cooling water systems of power plants to ensure efficient operation and safety of the system.
General Industrial Applications: Suitable for the control and isolation of media such as water, oil, and gas, meeting the needs of various industrial scenarios.
Advantages and Value
High Reliability: The carbon steel WCB material and pressure seal design ensure the valve operates stably under high-pressure and high-temperature environments, reducing maintenance frequency and downtime.
High Safety: The fire protection, anti-static design, and reliable sealing performance effectively reduce the risk of leakage, safeguarding the safety of personnel and equipment.
Convenient Installation and Maintenance: The butt-welded connection simplifies the installation process and facilitates maintenance and overhaul.
Wide Applicability: Multiple material options and a broad range of pressure and temperature make it adaptable to various complex working conditions and medium characteristics.
API 598 test durations by size, why the timer starts after the pressure settles, and what a 1.5 times shell test cannot tell you about service.
Pneumatic actuator failure modes and field diagnostics: air supply quality, diaphragm rupture, spring relaxation, torque margins and partial stroke testing.
How a butterfly valve disc is fixed to its stem: taper pins, pinless hubs and through shafts, the backlash each allows, and the failures they cause.
Steam PRV station design: critical pressure ratio, Kv sizing, 1/3-2/3 parallel turndown, series stations and safety valve sizing rules.
Why LNG ball valve seats that pass warm tests leak cold at -162°C: contraction arithmetic, cold preload, PCTFE vs PTFE, ISO 28921-2 and MSS SP-134 limits.
What API 607 proves: burn sequence, 7th-edition leak limits per NPS, cavity pressure rules, API 6FA vs ISO 10497, and the clauses buyers must check.
MSS SP-80 bronze valves: the class number is a saturated steam rating, not a pressure rating. Alloys, threads, lead-free rules and where bronze stops.
Stellite or tungsten carbide for erosive service: erosion angles, hardness ratios, HVOF vs weld overlay, the 500 C limit, and the clauses that win acceptance.
Valve coating is a defect-budget decision, not a product choice: ENP vs FBE vs sprayed aluminium, holiday arithmetic, CUI and the specs that win acceptance.
Temporary and start-up strainers for commissioning: placement, plate versus mesh, blowdown discipline and the removal record that proves it was pulled.
What MSS SP-25 marking really commits to: body symbols, three-symbol trim marking, melt identification and the certificate that closes the loop.
Why ball valves pass high-pressure seat tests and fail at 0.6 MPa: seat preload arithmetic, SPE and DPE seats, DBB vs DIB-1/DIB-2, and test-proofing specs.
RF, RTJ and butt-weld valve ends compared: how each joint seals, which duty suits it, and the four assembly errors that cause most joint leaks.
Why PTFE and PFA liners fail when the chemistry is right: permeation arithmetic, vacuum collapse, cold flow and the 11:1 expansion mismatch at the flange.
C95800 and C95500 are cast to ASTM B148; C63200 is wrought to ASTM B150. Aluminum and manganese levels decide strength, weldability and valve use.
Jacket heat load arithmetic, sulfur's 159 C viscosity trap, the separate jacket pressure test and the weld failures buyers discover in year five.
API 603 and API 600 both cover bolted bonnet gate valves, but wall thickness basis, class ceiling and casting rules decide which one you can actually buy.
ISO 5208 Rates A-G explained with real numbers, how API 598, API 6D and FCI 70-2 map across, and what metal seats can honestly achieve.
How to choose a forged or cast valve body: API 600 vs API 602 size limits, casting quality factor, NDT coverage, weld repair policy and cost crossovers.
How pressure seal bonnet valves work, why bolted bonnets stop at Class 900, seal ring materials, disassembly rules and the low-pressure leak signature.