Views: 0 Author: J-VALVES Publish Time: 2025-06-18 Origin: Site
In Wenzhou, Zhejiang Province, the industry is booming. There is an increasing demand for key fluid control equipment like J-VALVES WCB LARGE-DIAMETER GATE VALVES, and higher requirements are also placed on their services and response speeds. Thanks to its localized service system and rapid response capabilities, J-VALVES has become an industry model, providing solid support for the industries in southern Zhejiang and other areas.
The warehousing center built by J-VALVES in Wenzhou is close to transportation hubs and industrial clusters, facilitating the allocation of materials. The inventory planning for WCB LARGE-DIAMETER GATE VALVES (DN300 - DN1200) is comprehensive:
Full-specification Reserve: There are hundreds of commonly used specification gate valves in stock. For example, gate valves with pressure ratings ranging from Class 150 to Class 900, which are suitable for common working conditions in Wenzhou's chemical and energy industries, are all available, enabling the provision of spot goods in a timely manner.
Redundant Spare Parts: Spare parts that are prone to wear and tear, such as valve seats, sealing rings, and bolts, are reserved at a ratio of 1:3 or even higher, reducing equipment downtime caused by waiting for spare parts.
Intelligent Management System: A system is built using the Internet of Things technology to monitor inventory in real-time, quickly sort and ship goods according to orders, ensuring that deliveries can be made within 24 hours in the same city and within 48 hours in surrounding cities.
In Wenzhou, J-VALVES has established a professional service team to safeguard the normal operation of valves:
Outstanding Professional Qualifications: Most members of the team are from Wenzhou and its surrounding areas, with a profound background in the valve industry. There are many engineers with API certifications, welding experts with AWS qualifications, and NDT inspectors, who are proficient in the maintenance and repair technologies of gate valves.
Equipped with Sophisticated Equipment: The team is equipped with portable spectral analyzers, valve torque testing equipment, and various portable maintenance tools, enabling rapid detection, fault diagnosis, and on-site repairs.
Rapid Response Mechanism: With Wenzhou as the core, the team radiates to the surrounding areas. They can arrive at the scene of a fault within 1 hour in urban areas and major industrial clusters, within 2 hours in county-level cities and neighboring districts, and within 4 hours in remote areas.
J-VALVES has carried out in-depth cooperation with numerous upstream and downstream enterprises in Wenzhou, building an efficient supply chain collaboration system:
Cooperation with Steel Casting Enterprises: It has cooperated with several local steel casting enterprises, which provide high-quality blanks for the production of valve bodies of gate valves. A certain number of blanks of specific specifications are reserved in advance, enabling the rapid initiation of processing when encountering emergency orders and shortening the production cycle.
Collaboration in Processing and Manufacturing: It has joined hands with local mechanical processing enterprises to complete subsequent processes. These enterprises have advanced equipment and skilled workers. Through a digital platform, information is shared in real-time, reducing the customization cycle of non-standard valves to about 15 days.
Quality Inspection and Assurance: Professional quality inspection institutions are involved in strictly inspecting products at each stage to ensure that the quality of the gate valves leaving the factory meets or even exceeds the industry standards.
J-VALVES equips its gate valves with an intelligent early warning system to monitor the operating status in all aspects in real-time:
Multiple Data Collection: Sensors can accurately collect 16 key parameters such as switching torque, valve body temperature, and medium pressure, and transmit the data to the background in real-time.
Intelligent Analysis and Judgment: With the help of edge computing gateways and big data algorithms, when abnormal parameters are detected, an early warning signal will be triggered immediately.
Multi-channel Push Reminders: Early warning information will be sent to the local service team in Wenzhou and the operation and maintenance personnel of customers through multiple channels. Meanwhile, the possible causes of faults and maintenance suggestions will also be displayed, realizing the shift from passive waiting for faults to occur and then repairing to active prevention of faults.
The remote diagnosis function is created by utilizing 5G and AR technologies to break through the limitations of space:
Real-time Picture Transmission: When on-site engineers encounter complex faults, they can wear intelligent AR glasses to transmit the on-site pictures to the expert center at the headquarters in real-time, allowing experts to understand the situation.
Remote Guidance and Collaboration: Experts can mark the fault points through the cloud platform, push 3D maintenance animations and text descriptions, guide precise maintenance, and control the key points of operations.
Efficient Emergency Repair: When faults occur in remote areas, resources can be quickly allocated with the help of this function, reducing the time for experts to arrive at the scene and realizing efficient emergency repairs.
The digital service platform built by J-VALVES provides decision-making support for the local service team:
Construction of Fault Map: Classified archives are established according to different medium types and fault modes to form a fault map, facilitating the team to search for past cases and find solutions.
Automatic Matching of Solution Library: After receiving fault information, the system will automatically match the appropriate maintenance processes, spare parts lists, and optimal cases to provide clear guidance and avoid blind decision-making.
Convenient Mobile Application: The functions are integrated into the mobile APP. Engineers can retrieve the standard operating procedures by inputting valve information and fault phenomena, improving the decision-making efficiency by about 70% and ensuring the quality of services.
In numerous industrial projects in Wenzhou, J-VALVES' WCB LARGE-DIAMETER GATE VALVES and related service capabilities play a significant role, bringing remarkable benefits and security guarantees.
Taking a refining and chemical integration project in Wenzhou as an example, the "predictive maintenance + localized support" service model has optimized key indicators:
Significant Cost Reduction: The life cycle cost of gate valves has been reduced by 28%. This is due to the cost reduction brought by localized services and the avoidance of unplanned downtime losses by the intelligent early warning system.
Sharp Decrease in Downtime: The number of unplanned shutdowns of the plant per year has dropped from 4 to 0, improving the continuous operation ability, ensuring the stability of production and output, and increasing economic benefits.
Significant Improvement in Availability: The availability rate of key valves has reached 99.98%, reliably fulfilling the fluid control responsibilities, reducing safety risks, and ensuring the stable operation of the industrial production system.
This service model has made GATE VALVES an important guarantee for the reliability of industrial fluid control in the Wenzhou area, helping enterprises move forward steadily in the competition. It has also set a benchmark for the service upgrading of the industrial valve industry, interpreting the concept that "service is value".
