You are here: Home » News » Technical Article » Analysis of the Sealing Performance of Trunnion Ball Valves under High-pressure Conditions

Analysis of the Sealing Performance of Trunnion Ball Valves under High-pressure Conditions

Views: 0     Author: J-VALVES     Publish Time: 2024-04-22      Origin: Site

Inquire

facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
sharethis sharing button
Analysis of the Sealing Performance of Trunnion Ball Valves under High-pressure Conditions

I. Key Factors of Sealing Performance
(I) Sealing Materials
The sealing performance of trunnion ball valveslargely depends on the selection of sealing materials. Common sealing materials include polytetrafluoroethylene (PTFE), polyetheretherketone (PEEK), and metal seals. These materials not only have good chemical stability to adapt to different media and temperature ranges but also possess excellent wear resistance and elasticity to maintain sealing integrity under high pressure.
(II) Sealing Structure

Spring-loaded Seat

The spring-loaded seat is one of the key sealing designs of trunnion ball valves. Through the pre-tightening force of the spring, the seat can closely fit the surface of the ball. Even under high-pressure conditions, it can effectively prevent medium leakage. This design can also automatically adjust the sealing force when the pressure changes, reducing the leakage risk caused by pressure fluctuations.

Bi-directional Sealing Function

Trunnion ball valves are designed with a bi-directional sealing function. No matter which direction the medium flows in from, reliable sealing can be achieved. This feature is particularly important under high-pressure conditions because it can prevent leakage when the medium flows in the reverse direction.

Multi-stage Sealing Design: In order to further improve the sealing performance, trunnion ball valves usually adopt a multi-stage sealing structure, including seat sealing, stem sealing, and valve body sealing. For example, at the stem, a combined seal of a stuffing box and an O-ring is used to ensure no leakage of the stem under high pressure.
Machining Precision
The sealing performance of trunnion ball valves also depends on high-precision machining processes. The sealing surface is precisely ground and polished, with an extremely low surface roughness, which can reduce the possibility of medium penetration. In addition, the machining precision of the ball and the seat directly affects the sealing effect. By optimizing the angle and curvature of the sealing surface, the sealing contact area can be increased, further improving the sealing performance.

II. Optimization Measures for Sealing Performance
To further improve the sealing performance of the trunnion ball valve under high-pressure conditions, the following optimization measures can be taken:

(I). Optimize the sealing material: Select sealing materials that are more resistant to high temperatures and high pressures according to specific working conditions, such as 

high-temperature graphite or special alloys.

(II). Improve the sealing structure: Adopt more complex sealing structures, such as a double-seal ring design or a fire-resistant sealing structure, to improve the reliability and safety of the seal.

(III). Strengthen quality control: During the manufacturing process, strictly carry out non-destructive testing and sealing performance testing to ensure that each valve undergoes strict inspection before leaving the factory.


Manufacturer and supplier of industrial valves, including Floating Ball Valves, Trunnion Ball Valves, Flanged Gate Valves, Welded Gate Valves, High Pressure Gate Valves, Globe Valves, Swing Check Valves, Double Disc Wafer Check Valves, Y Strainers , etc. For more information, please send us your email .

QUICK LINKS

PRODUCTS

CONTACT US

Tel:0086 577 56692520 / 0086 577 56692524
Fax:0086 577 56692524
WhatsApp:+86 13600648865
Address:Wenzhou China
Ball Valves,Gate Valves,Globe Valves,Check Valves,Butterfly Valve,Strainer.
Copyright © 2020 J-VALVES. All Rights Reserved | Support by Leadong | SitemapPrivacy Policy