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Performance Analysis of 3" 2500LBPerformance Analysis of 3" 2500LB Pneumatic Actuator Ball Valves

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Performance Analysis of 3" 2500LBPerformance Analysis of 3" 2500LB Pneumatic Actuator Ball Valves

In industrial pipeline control systems, the 3" 2500LB PNEUMATIC ACTUATOR BALL VALVES have become the first choice for many industries due to their outstanding performance. This article will introduce their performance characteristics in detail through comparative analysis.


I. Performance Characteristics

(A) Sealing Performance

  • Sealing Principle: Soft or hard sealing structures are adopted. The soft sealing is suitable for clean fluids, while the hard sealing is applicable to fluids containing particulate impurities.

  • Sealing Grade: It reaches ANSI B16.104 Class VI level, with almost no internal leakage.

(B) Operating Performance

  • Advantages of Pneumatic Actuator: It has a fast response and is sensitive in operation, without the need for complex electrical circuits.

  • Switching Speed: The opening and closing can be completed within a few seconds to more than ten seconds, which is suitable for emergency shutdown and frequent adjustments.

(C) Pressure Resistance Performance

  • Pressure Rating: 2500LB (approximately 17.24MPa), suitable for high-pressure working conditions.

  • Pressure Resistance Test: It has passed 1.5 times the water pressure test and 1.1 times the air pressure test to ensure safety and reliability.

(D) Corrosion Resistance Performance

  • Material Selection: The valve body is made of corrosion-resistant materials such as 316 stainless steel. Duplex stainless steel or nickel-based alloys can also be selected.

  • Surface Treatment: Sandblasting, polishing, and coating (such as epoxy resin, polytetrafluoroethylene) are used to enhance the corrosion resistance.

(E) Service Life

  • Wear Resistance: The ball and valve seat are made of high-hardness materials. Ceramic materials can be selected to significantly improve wear resistance.

  • Maintenance: It is simple and easy. Regular inspection of the air source and sealing parts can extend the service life.


II. Performance Comparison

(A) Compared with Electric Actuator Ball Valves

Pneumatic Actuator Ball Valves

Pneumatic Actuator Ball Valves

Electric Actuator Ball Valves

Power Source

Compressed air

Electricity

Response Speed

Fast

Slower

Applicable Environment

Places without power supply or explosion-proof areas

Require a stable power supply

Installation and Maintenance

Simple

Complex

Cost

Low initial and operating costs

High initial and operating costs


(B) Compared with Manual Ball Valves

Performance Indicators

Pneumatic Actuator Ball Valves

Manual Ball Valves

Operation Mode

Automatic control

Manual operation

Labor Requirement

No manpower required

Manpower required

Switching Speed

Fast

Slow

Applicable Scenarios

Automated systems

Manual operation environments

Cost

High

Low


(C) Compared with Globe Valves

Performance Indicators

Pneumatic Actuator Ball Valves

Globe Valves

Structural Form

Spherical sealing

Wedge-shaped sealing

Sealing Performance

Bidirectional sealing

Unidirectional sealing

Flow Resistance

Small

Large

Applicable Medium

Clean fluids, fluids containing particles

Clean fluids

Maintenance Frequency

Low

High


III. Application Scenarios

The 3" 2500LB PNEUMATIC ACTUATOR BALL VALVES are widely used in industries such as petroleum and natural gas, chemical engineering, and electric power. They are used for high-pressure fluid transmission, flow control, and emergency shutdown to ensure the safe and stable operation of the system.

Manufacturer and supplier of industrial valves, including Floating Ball Valves, Trunnion Ball Valves, Flanged Gate Valves, Welded Gate Valves, High Pressure Gate Valves, Globe Valves, Swing Check Valves, Double Disc Wafer Check Valves, Y Strainers , etc. For more information, please send us your email .

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