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Material Selection Decision Model for Acidic Medium Filters: Corrosion Rate Threshold From C83600 Bronze To S32760

Views: 0     Author: J-VALVES     Publish Time: 2025-05-29      Origin: Site

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Material Selection Decision Model for Acidic Medium Filters: Corrosion Rate Threshold From C83600 Bronze To S32760

I. Overview of C83600 Bronze and S32760 Super Duplex Stainless Steel

(1) C83600 Bronze

C83600 BRONZE IS A TIN BRONZE ALLOY WITH GOOD WEAR RESISTANCE AND CORROSION RESISTANCE. Its chemical composition mainly includes copper (Cu), tin (Sn), zinc (Zn), and a small amount of lead (Pb). This alloy is widely used in fields such as mechanical manufacturing, automobiles, and marine engineering, especially in components that require high precision and wear resistance.

(2) S32760 Super Duplex Stainless Steel

S32760 IS A SUPER DUPLEX STAINLESS STEEL WITH HIGH STRENGTH AND EXCELLENT CORROSION RESISTANCE. Its chemical composition includes high chromium (Cr), molybdenum (Mo), nitrogen (N), and a small amount of tungsten (W) and copper (Cu). This material performs excellently in acidic, alkaline, and chloride environments and is widely used in fields such as chemical engineering, oil and gas, and marine engineering.


II. Comparison of Corrosion Rate Threshold

(1) Corrosion Rate of C83600 Bronze

THE CORROSION RATE OF C83600 BRONZE IN ACIDIC MEDIA IS RELATIVELY HIGH. According to relevant studies, its corrosion rate in a 10% sulfuric acid solution is approximately 1.45 mm/year. The corrosion resistance of this alloy mainly depends on the oxide film formed on its surface. However, in a strongly acidic environment, the oxide film may be damaged, resulting in accelerated corrosion.

(2) Corrosion Rate of S32760 Super Duplex Stainless Steel

S32760 SUPER DUPLEX STAINLESS STEEL EXHIBITS AN EXTREMELY LOW CORROSION RATE IN ACIDIC MEDIA. For example, in a 1% hydrochloric acid solution, its corrosion rate is only 0.01 mm/year. The high contents of chromium, molybdenum, and nitrogen in this material endow it with excellent pitting and crevice corrosion resistance.


III. Comparison Table of Corrosion Rate Thresholds

Material Type

Corrosion Medium

Corrosion Rate (mm/year)

Corrosion Resistance Evaluation

C83600 Bronze

10% Sulfuric Acid

1.45

Low

S32760 Super Duplex Stainless Steel

1% Hydrochloric Acid

0.01

Very High

C83600 Bronze

Seawater

0.10

Medium

S32760 Super Duplex Stainless Steel

Seawater

< 0.01

Very High

It can be seen from the above table that the corrosion rate of S32760 super duplex stainless steel in acidic media is much lower than that of C83600 bronze. This indicates that S32760 is more suitable for the manufacture of acidic medium filters.


IV. Material Selection Decision Model

(1) Corrosion Environment Evaluation

WHEN SELECTING MATERIALS FOR ACIDIC MEDIUM FILTERS, IT IS FIRST NECESSARY TO EVALUATE THE TYPE AND INTENSITY OF THE CORROSION ENVIRONMENT. For example, if the filter is to be used to handle high-concentration sulfuric acid, S32760 super duplex stainless steel is a more appropriate choice.

(2) Cost-benefit Analysis
Although the corrosion resistance of S32760 super duplex stainless steel is better than that of C83600 bronze, its cost is also higher. Therefore, when selecting materials, it is necessary to balance the material cost and service life.

(3) Mechanical Property Requirements
S32760 super duplex stainless steel has higher strength and toughness and is suitable for filters that need to withstand high pressure and complex stress. While C83600 bronze is more suitable for components with high requirements for wear resistance.


V. Conclusion
In an acidic medium environment, the corrosion rate of S32760 super duplex stainless steel is much lower than that of
C83600 BRONZE, and it has higher corrosion resistance and service life. However, C83600 bronze still has certain advantages in some specific applications (such as wear-resistant components). Therefore, when selecting materials for acidic medium filters, the corrosion environment, cost, and mechanical property requirements should be comprehensively considered to make the optimal material selection decision.

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