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EN 593 Standard for Water Industry Butterfly Valves: Sealing And Lifespan Requirements

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EN 593 Standard for Water Industry Butterfly Valves: Sealing And Lifespan Requirements

Understanding EN 593 Standard

Scope and Applicability

EN 593 is a European standard that specifies the minimum general requirements for metallic butterfly valves used in various applications, including water supply and wastewater treatment. The standard covers a wide range of sizes and pressure ratings, ensuring that valves can be used in different types of piping systems.

Key Requirements of EN 593

• Design and Construction: The standard outlines the materials, dimensions, and construction methods to ensure valves can withstand specified pressures and temperatures.

• Pressure and Temperature Ratings: Valves must meet specified pressure and temperature ratings to ensure safe operation under different conditions.

• Testing and Inspection: Rigorous testing procedures, including hydrostatic and pneumatic tests, are required to verify the valve's integrity and performance.

• Marking and Documentation: Valves must be clearly marked with essential information, such as size, pressure rating, and material, and must be accompanied by detailed documentation.

Sealing Performance

Sealing Materials

EN 593 specifies the use of high-quality sealing materials to ensure reliable performance in water applications. Common materials include:

• EPDM (Ethylene Propylene Diene Monomer): Suitable for water and wastewater applications, offering excellent resistance to chemicals and temperature variations.

• NBR (Nitrile Butadiene Rubber): Provides good resistance to oils and fuels, making it suitable for applications involving contaminated water.

• PTFE (Polytetrafluoroethylene): Offers superior chemical resistance and low friction, ensuring long-term durability and minimal maintenance.

Sealing Mechanism

Butterfly valves typically use a flexible seat design, which allows the valve disc to create a tight seal against the seat when closed. The EN 593 standard ensures that the sealing mechanism can withstand the specified pressures and temperatures, preventing leaks and ensuring reliable operation.

Testing for Sealing Integrity

Valves must undergo rigorous testing to verify their sealing performance. This includes:

• Shell Test: Testing the valve body's ability to withstand the specified pressure.

• Seal Test: Verifying that the valve can maintain a tight seal under operating conditions.

• Cycle Testing: Ensuring the valve can withstand repeated opening and closing cycles without degradation of the sealing performance.

Lifespan Requirements

Material Selection

The choice of materials is crucial for ensuring the longevity of butterfly valves. EN 593 recommends the use of durable materials such as:

• Cast Iron: Suitable for lower pressure applications and offers good corrosion resistance.

• Ductile Iron: Provides higher strength and better corrosion resistance compared to cast iron.

• Stainless Steel: Offers excellent corrosion resistance and durability, making it suitable for demanding applications.

Manufacturing Standards

Valves must be manufactured to high standards to ensure reliability and longevity. This includes:

• Precision Machining: Ensuring tight tolerances and proper fit of components.

• Quality Control: Implementing strict quality control measures during manufacturing.

• Surface Treatment: Applying protective coatings to prevent corrosion and extend the valve's lifespan.

Maintenance and Inspection

Regular maintenance and inspection are essential for extending the lifespan of butterfly valves. This includes:

• Visual Inspection: Checking for signs of wear, corrosion, or damage.

• Lubrication: Ensuring moving parts are properly lubricated to reduce friction and wear.

• Seal Replacement: Replacing seals and other wear components as needed.

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