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BS 5153 Standard: Technical Requirements for Cast Iron Ball Valves And Gate Valves in The UK Market

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BS 5153 Standard: Technical Requirements for Cast Iron Ball Valves And Gate Valves in The UK Market

BS 5153 Standard Overview

Scope and Application

BS 5153 is a British Standard that specifies the requirements for cast iron check valves suitable for general purposes. The standard covers a range of nominal diameters (DN 10 to 1000) and nominal sizes (1⁄2 to 6) with nominal pressure ratings (PN 6, 10, 16, and 25). These valves are designed for use in water, oil, and steam systems, ensuring reliable performance and safety.

Key Sections of BS 5153

1. Scope: Defines the range of valve sizes and pressure ratings covered by the standard.

2. Design and Manufacture: Specifies detailed requirements for the design and manufacturing of the valves, including body ends, body tappings, and connections.

3. Materials: Outlines the choice of materials for different components of the valve.

4. Testing and Inspection: Provides protocols for testing and inspection to ensure the valves meet the required performance standards.

5. Marking: Specifies the marking requirements for the valves, including general markings, body markings, and identification plate markings.

6. Valves for ANSI Flanged Piping Systems: Additional requirements for valves intended for use in ANSI flanged piping systems.

Technical Requirements for Cast Iron Ball Valves

Material Specifications

• Body and Bonnet: Cast iron or ductile iron.

• Disc: Cast iron or ductile iron.

• Seat Ring: Bronze or stainless steel.

• Hinge Pin: Stainless steel.

Design Considerations

• Face-to-Face Dimensions: Comply with BS 5153 and EN 558-1 standards.

• Flange Ends: Designed to meet BS 4504 or EN 1092-2 standards.

• Working Pressure: PN 10 and PN 16 ratings.

• Testing Pressures: Shell test at 1.5 times the working pressure, seat test at 1.1 times the working pressure.

Technical Requirements for Cast Iron Gate Valves

Material Specifications

• Body and Bonnet: Cast iron.

• Gate: Cast iron or ductile iron.

• Seat Ring: Bronze or stainless steel.

• Stem: Brass or stainless steel

Design Considerations

• Parallel Slide Design: Ensures smooth operation and reliable shutoff.

• Face-to-Face Dimensions: Comply with BS 5153 and EN 558-1 standards.

• Flange Ends: Designed to meet BS 4504 or EN 1092-2 standards.• Working Pressure: PN 10 and PN 16 ratings.

• Testing Pressures: Shell test at 1.5 times the working pressure, seat test at 1.1 times the working pressure.

Comparative Analysis

Key Differences

Feature Cast Iron Ball Valves Cast Iron Gate Valves
Valve Type Ball Valve Gate Valve
Design Floating ball design, bidirectional sealing Parallel slide design, unidirectional sealing
Material Cast iron or ductile iron Cast iron or ductile iron
Sealing Performance Excellent bidirectional sealing Excellent tight shutoff in one direction
Applications Water, oil, steam systems Water, oil, steam systems
Testing Protocols Hydrostatic and pneumatic tests Hydrostatic and pneumatic tests


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